Can You Ship Lithium Batteries by Air? A Comprehensive Guide to Lithium Battery Shipping

Introduction

In today’s interconnected world, the demand for electronic devices powered by lithium batteries is ever-increasing. However, shipping these energy-dense power sources internationally can be a complex and challenging process. As a digital logistics platform, we at FreightAmigo often receive questions like “Can I ship a lithium battery?” or “Can I mail lithium batteries?” This article aims to provide a comprehensive guide on shipping lithium batteries, with a focus on air freight regulations.

Before we delve into the details, let’s look at some key facts about lithium battery shipping:

• Lithium batteries are classified as dangerous goods due to their potential fire hazard.
• Different regulations apply to shipping loose batteries versus batteries contained in or packed with devices.
• Air freight has stricter regulations compared to ocean freight for lithium battery shipments.
• Proper packaging, labeling, and documentation are crucial for successful lithium battery shipments.

Understanding Lithium Battery Classifications

To navigate the complex world of lithium battery shipping, it’s essential to understand how these batteries are classified. There are two main types of lithium batteries:

1. Lithium-ion batteries (rechargeable)
2. Lithium metal batteries (non-rechargeable)

Each type has specific UN numbers assigned to them, which are used to identify dangerous goods during transport:

It’s worth noting that not all batteries are considered dangerous goods. “Dry cell” batteries, such as alkaline, nickel-cadmium, and carbon zinc batteries, are not listed as hazardous materials in international regulations.

Can You Ship Lithium Batteries by Air?

The short answer is yes, but with several restrictions and requirements. Air freight regulations for lithium batteries are particularly stringent due to the potential fire hazard in the pressurized environment of an aircraft. Here are some key points to consider:

• Lithium-ion batteries can only be shipped on cargo aircraft, not passenger aircraft.
• There are strict limits on the size and quantity of batteries that can be shipped.
• Proper packaging and labeling are crucial for compliance.
• Specific documentation, including UN38.3 test certification, is required.

Packaging and Labeling Requirements for Air Shipments

When shipping lithium batteries by air, adherence to packaging and labeling requirements is paramount. Here are the general guidelines:

Packaging

For loose batteries:

• An additional layer of packaging is required, such as insulated caps or a leak-proof liner to prevent short circuits.

For devices with batteries:

• Each device must be packaged individually with non-conductive tape and an extra cushion layer to prevent accidental activation during handling.

Labeling

All lithium battery shipments must include:

• Lithium battery label
• Class 9 lithium battery hazard class label

For air shipments, an additional “Cargo Aircraft Only” label is required.

Weight and Capacity Restrictions for Air Shipments

The United Nations guidelines for shipping battery products internationally depend on battery size and weight restrictions. Here’s a simplified overview:

Lithium-ion Batteries – Loose Batteries (UN3480)

• Cells 20 Wh or less, Batteries 100 Wh or less:
  • No more than 8 cells or 2 batteries per package
  • 10 kg net per package
  • Batteries must not be charged more than 30% of capacity
• Larger cells and batteries have stricter requirements and may need special certification

Lithium-ion Batteries WITH and IN Devices (UN3481)

• Cells 20 Wh or less, Batteries 100 Wh or less:
  • 5 kg limit for passenger aircraft
  • 35 kg limit for cargo aircraft
  • 30% charge rule doesn’t apply

UN38.3 Certification: A Crucial Requirement

One of the most important requirements for shipping lithium batteries internationally is the UN38.3 certification. This certification involves a series of tests to ensure the batteries can be transported and used safely. The tests include:

• Height simulation test
• Thermal test
• Vibration test
• Impact test
• External short circuit test

Manufacturers or distributors of cells or batteries are responsible for conducting these tests and providing the certification with each shipment containing lithium batteries.

Ocean Freight: A More Relaxed Alternative

While this article focuses primarily on air freight, it’s worth noting that ocean freight regulations for lithium battery shipments are generally more relaxed. However, proper packaging and labeling are still required:

• Batteries must be packaged with a protective layer or non-conductive tape to prevent short circuits
• Each package must be marked with the Lithium Caution Label and Hazardous Class 9 Label

Challenges in Shipping Electronics with Lithium Batteries

Despite following all the rules and regulations, shipping electronics with lithium batteries can still be challenging. Forwarders and carriers may refuse to handle battery-related shipments at their discretion. This is where working with experienced freight forwarders becomes crucial.

How FreightAmigo Can Help

At FreightAmigo, we understand the complexities involved in shipping lithium batteries and electronic devices. Our Digital Logistics Platform connects you with experienced freight forwarders who are well-versed in the documentation requirements for customs and best practices for handling sensitive goods in transit.

Here’s how we can assist you:

• Access to a network of reputable freight forwarders experienced in handling lithium battery shipments
• Guidance on proper documentation and packaging requirements
• Real-time shipment tracking to ensure your goods are moving smoothly through the supply chain
• Assistance with customs clearance and other regulatory requirements
• 24/7 support from our logistics experts to address any concerns or questions

Conclusion

Shipping lithium batteries internationally, especially by air, is a complex process that requires careful attention to regulations, packaging, and documentation. While the rules may seem daunting, they are in place to ensure the safety of all parties involved in the shipping process.

By partnering with FreightAmigo, you can navigate these complexities with confidence. Our Digital Logistics Platform and network of experienced freight forwarders can help ensure your lithium battery shipments comply with all necessary regulations and reach their destination safely and efficiently.

Remember, when it comes to shipping lithium batteries, it’s always better to err on the side of caution and seek expert assistance. Whether you’re shipping a single device or bulk quantities of batteries, FreightAmigo is here to support your logistics needs every step of the way.